Full-Size Experimental Measurement of Combustion and Destruction Efficiency in Upstream Flares and the Implications for Control of Methane Emissions from Oil and Gas Production

Accurately measuring the combustion and destruction removal efficiency of flaring is important when accounting for methane emissions from oil and gas production. Despite this, the amount of experimental data from full-size flares is limited, especially for flares built without air or steam assistance. The use of a single destruction value of 98% is commonly applied. In this paper, we present new empirical measurements of flare efficiency using three common flare designs employed in upstream applications. Combustion products were analyzed using an extractive sampling method. The results demonstrate that whilst destruction efficiencies in excess of 98% are achievable, if the gas composition falls below a critical heating value of ~300 BTU/scf, the efficiency deteriorates leading to elevated methane emissions. This is further complicated by accurately measuring the flow of combustible gas and the impact of crosswinds. In an operational setting, continuous tracking of flare conditions is therefore a key resource in reducing methane emissions but further work is required to standardize how continuous performance tracking is evaluated if such measurements are to attain full traceability.